Tag Archives: vacuum line

Tapping Intake Manifold for Larger Vacuum Line (N54 – TiAL BOV)

Since I had to remove my intake manifold while walnut blasting my intake valves, I decided it was the perfect time to tap the manifold for a larger vacuum line. TiAL recommends that their blow off valves be connected to 1/4″ vacuum line, not the small factory 1/8″ vacuum line. This is crucial on modified BMW 135i or 335i.

You will need the following parts:

Once you have all of the parts, it’s a pretty straightforward procedure. First, cap off the existing port with a vacuum nipple and a zip tie. I like to leave this nipple untouched in case I were to ever go back to stock, then I can just plug the larger port we’re about to create.

Capped OEM Port

Next you’ll want to find the flat surface next to the old nipple. Then you’ll start drilling a hole with a small drill bit and eventually work your way up to a 1/4″ bit or until the tap can thread into the hole.

Drill New Hole

Now you’ll use the tap tool to thread the plastic to accept the fitting. Run this tap into the hole until you can thread the fitting in.

Tap New Hole

Grab the fitting and wrap some teflon tape around the threads. Then carefully thread it in until it is nice and tight.

Tape and Thread

Lastly, you’ll bust out the epoxy and coat the outside so it won’t leak.

Add Epoxy

Vacuum or blow out any plastic shavings that are left in the intake manifold and reinstall. Now you’ll grab your new 1/4″ vacuum hose and connect  it from the blow off valve to your larger port for ideal operation.

The Bae